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PBZ Top Discharge Centrifuge | GMP, Compact, Low Vibration

PBZ Top Discharge Centrifuge | GMP, Compact, Low Vibration

  • parameter:

    Basket: 600–1,200 mm / 45–280 L

  • parameter:

    Motor: 4–11 kW

  • parameter:

    Separation factor: 670–1,340

PBZ flat plate top discharge centrifuge: high separation factor, low center of gravity, large-opening cover for fast unloading. GMP-ready for pharma. Information about this product
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What Is a PBZ Top Discharge Centrifuge?

The PBZ is a flat plate batch filter centrifuge that opens from above: the cover lifts or swings clear, and the dewatered cake is taken out of the basket from the top. The flat plate base carries the whole weight of the rotating assembly low down, which keeps the center of gravity near the floor and makes the machine unusually steady in service. A high separation factor does the dewatering; a large opening cover makes unloading and cleaning straightforward. The result is a top discharge centrifuge that suits pharmaceutical, food and fine chemical plants where batch sizes are moderate, floor space is limited and the machine must be cleanable between products.

Working Principle

1) Load and close. The filter medium is fitted, the cover closed, and the basket brought up to speed. 2) Feed. Slurry is fed at a controlled rate and spreads evenly over the medium. 3) Filtration. Liquid passes through the filter medium under centrifugal force while solids build up as a cake. 4) Wash. Wash liquid is distributed across the cake to displace mother liquor and remove soluble impurities. 5) Spin-dry. The basket runs at full speed until the residual moisture target is met. 6) Top unloading. The basket slows or stops, the cover opens and the cake is removed from above — by hand, by scraper or by vacuum, depending on the execution.

Key Features

Low center of gravity — the flat plate base holds the rotating mass close to the floor, so vibration and noise are lower than on a suspended machine.

High separation factor — a relatively small basket running fast delivers strong dewatering on fine solids.

Large opening cover — unloading, filter-medium changes and cleaning are quick and require no special tools.

GMP-ready internals — 304 or 316L with polished surfaces and no dead corners where product could lodge.

No floor penetration — as a top discharge machine it needs no hatch or pit below, so it can be installed in a clean room or on a mezzanine.

Straightforward control — simple batch sequence with an optional variable-frequency drive and recipe storage.

Typical Applications

The PBZ top discharge centrifuge is specified where batches are moderate in size, the product changes often, and the machine must be cleaned down between products without major dismantling:

  • copper sulfate · sodium borate · monosodium glutamate · corn and cassava starch · food additives · pharmaceutical intermediates · dye and pigment · agricultural chemicals

Selection Guide

Top discharge machines fall into two families. Pick by how much cleaning access and automation you actually need:

CriteriaPBZPQG with vacuum dischargeBag lifting (PSD)
UnloadingManual, scraper or vacuumPowered vacuum headHoist the bag out
Cleaning accessVery good — wide coverVery good — wide coverGood — bag is a liner
Crystal protectionModerateGoodBest
AutomationManual to semi-automaticSemi-automaticSemi-automatic
FootprintSmallest, lowest baseSmallSmall
Best suited toGeneral pharma and food batchesProducts needing hands-off dischargeFragile or toxic solids

Choose the PBZ top discharge centrifuge for general-purpose batch filtration with the simplest installation and the steadiest running. Where the product is fragile, or where the operator should not reach into the basket at all, a bag lifting or vacuum discharge machine is the safer choice.

Technical Specifications

ModelBasket dia. (mm)Basket volume (L)Max speed (r/min)Max GMotor (kW)Weight (kg)
PBZ600600452,0001,3404750
PBZ8008001001,5001,0005.51,200
PBZ10001,0001801,2008107.51,600
PBZ12001,2002801,000670112,100

Customization & Options

Basket and casing in 304 or 316L with optional Halar or rubber lining; filter cloth, sintered mesh or wedge-wire medium; vacuum cake removal head; variable-frequency drive with recipe storage; explosion-proof motor for solvent duty; CIP spray ring; mobile trolley or fixed plinth; documentation package for pharma users.

FAQ

Why does a flat plate base matter?

Because it puts the machine's mass low and close to the floor. The center of gravity stays near the base, so dynamic forces have less leverage and vibration and noise are reduced. That makes the machine easier to install — often no heavy foundation is required — and more comfortable to live with on an upper floor or in a clinical environment.

What is the difference between PBZ and PQG?

They are both flat plate top discharge machines. The PBZ is the general-purpose frame with the widest range of unloading options; the PQG is configured around the powered vacuum discharge head for products that should not be handled manually. If your product is delicate or toxic, look at the PQG; if you want flexibility, the PBZ is the broader platform.

How high a separation factor do I need?

It depends on the particle size and on the moisture target. Fine particles need more G. Tell us your particle size distribution and required moisture and we will propose the basket diameter and speed that get there, rather than quoting the smallest model and letting you discover the shortfall.

Can it process solvent-wet solids?

Yes, in the closed explosion-proof execution with an inert-gas option. For solvent duty we also recommend static-dissipating filter medium and proper grounding of all rotating parts.

Which filter medium should I choose?

Filter cloth for fast, economical filtration and easy replacement; sintered mesh where you need a fixed medium with finer retention and a long life; wedge-wire screen where the solids are coarse and abrasion matters. We select from your particle size analysis.

Why Jiangsu Shengli Centrifuge

Behind this machine is Jiangsu Shengli Centrifuge Manufacturing Co., Ltd.: a 158,905 m2 manufacturing plant, ISO 9001, ISO 14001 and ISO 45001 certification, CE marking, more than 30 patents and installations in over 30 countries. Rotor balancing, wear-facing and final testing are done in house, so the machine that arrives on site is the machine that was measured on the balancing machine, and the report to prove it travels with it.

Request a Quote or a Free Separation Test

Talk to our engineers with your material data in hand. Send a sample, tell us the throughput you need and the specification you have to meet, and we will come back with a measured result, a recommended model and the operating settings that produced it - not simply the largest machine in the range.

●Low center of gravity — the flat plate base holds the rotating mass close to the floor, so vibration and noise are lower than on a suspended machine.

●High separation factor — a relatively small basket running fast delivers strong dewatering on fine solids.

●Large opening cover — unloading, filter-medium changes and cleaning are quick and require no special tools.

●GMP-ready internals — 304 or 316L with polished surfaces and no dead corners where product could lodge.

●No floor penetration — as a top discharge machine it needs no hatch or pit below, so it can be installed in a clean room or on a mezzanine.

●Straightforward control — simple batch sequence with an optional variable-frequency drive and recipe storage.

Do you want to know more information? Please call or write to us

Are you interested in Shengli centrifuges?

Contact immediately

  • Tel:

    +86 13773239766

  • Email: 

    info@sl-centrifuge.com

  • Address:

    Minying Industrial Zone, Leyu Town, Zhangjiagang City, Jiangsu Province

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