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Flat Plate Top Discharge Centrifuge | 8 Sizes, Crystal-Safe

Flat Plate Top Discharge Centrifuge | 8 Sizes, Crystal-Safe

  • parameter:

    Drum: 200–1,250 mm / 1.8–354 L

  • parameter:

    Motor: 0.75–22 kW

  • parameter:

    Max load: 2.5–480 kg

PSB flat plate top discharge centrifuge with manual cake removal for crystal-safe unloading. Eight sizes, 200 to 1250 mm, GMP build, CIP and nitrogen options. Information about this product
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What Is a PSB Flat Plate Top Discharge Centrifuge?

The PSB flat plate top discharge centrifuge is a batch filter centrifuge in which the cake is removed by hand from the top of the basket: the cover is opened, the machine comes to a standstill, and the operator lifts the dewatered cake out directly. There is no scraper and no vacuum head touching the product, so fragile crystals leave the basket the way they were formed. Slurry is fed into the perforated drum and separated under centrifugal force; the liquid passes through the filter medium while solids build up as a cake on the drum wall. With eight sizes from 200 to 1250 mm drum diameter — from bench-scale batches to 480 kg loads — the PSB covers everything from laboratory and pilot work to full production, all on the same flat plate platform.

Working Principle

1) Feed. With the cover closed, slurry is fed into the rotating drum through the feed pipe and spreads over the filter medium at a controlled rate. 2) Separation. Liquid passes through the medium under centrifugal force while crystals build up as an even cake on the drum wall. 3) Skim and wash. Residual mother liquor can be lifted off with the skimming pipe, then wash liquid is applied to displace soluble impurities. 4) Spin-dry. The drum continues at the set speed — adjustable through the frequency converter — to reduce residual moisture. 5) Manual top discharge. The machine stops, the cover is opened, and the cake is lifted out from above by hand. Nothing scrapes the drum wall and no mechanical blade breaks the crystals.

Key Features

Crystal-safe manual discharge — the cake is lifted out by hand, so no scraper or vacuum head ever breaks the crystals. Fragile, high-value solids arrive as they were formed.

Adjustable separation factor — frequency-converter starting brings the drum up smoothly, and the set speed can be matched to each product instead of one fixed speed for everything.

CIP spray cleaning system — a built-in spray ring washes the inner walls of the housing, the inside and outside of the drum, the liquid collector and other surfaces that cannot be reached by hand.

No sanitation dead corners — product-contact parts are stainless steel with polished surfaces, and the flap-type housing opens so the space between housing and drum can be cleaned out completely.

Closed execution with nitrogen blanketing — the cavity inside the housing can be isolated from outside air, with silicone or fluororubber seals and explosion-proof motor and lights for toxic or flammable duty.

Eight sizes on one platform — 200, 300, 450, 600, 800, 1000, 1200 and 1250 mm drums, so a process developed on a small unit scales up without changing machine type.

Typical Applications

A PSB flat plate top discharge centrifuge is the right choice where batches are small to medium, products change frequently, and the value of the solid makes crystal breakage a real cost:

  • fine chemicals and crystalline intermediates · pharmaceutical intermediates and APIs · MSG, citric acid and food-grade crystals · food additives and ingredients · dyes, pigments and fine organic solids · laboratory and pilot batches (PSB-200 / 300 / 450) · toxic or flammable products in the closed execution

Selection Guide

All four flat plate top discharge machines open from above and need no pit. The difference is how the cake leaves the basket:

CriteriaPSB manual dischargePQG with vacuum dischargeBag lifting (PSD)
Cake removalBy hand, from the topPowered vacuum headFilter bag hoisted out
Crystal protectionBest — nothing touches the cakeGoodBest
CleaningCIP spray plus wide flap coverWide cover, manual cleaningBag swapped, machine stays clean
AutomationManual batch, VFD speed controlSemi-automaticSemi-automatic
Size range200–1250 mm, 8 models600–1200 mm800–1600 mm
Best suited toCrystals, small and pilot batches, multi-product plantsProducts needing hands-off dischargeFragile or toxic solids in larger batches

Choose the PSB flat plate top discharge centrifuge when the crystals are worth protecting and batches are small enough for manual unloading. Where the same product runs in longer campaigns, the PQG with vacuum discharge removes the work, and the PSD bag lifting machine carries it to bigger loads.

Technical Specifications

ModelDrum dia. (mm)Working volume (L)Loading limit (kg)Speed (r/min)Separation factorMotor power (kW)Weight (kg)Dimensions (mm)
PSB-2002001.82.5350013700.75100700×400×465
PSB-30030057.52200/2800812/13171.1/1.5200850×600×630
PSB-45045020301750/2200771/12201.5/2.24001050×800×820
PSB-60060040601500/1800755/10883/410001300×1000×1200
PSB-8008001001401200/1500645/10085.5/7.515001800×1300×1200
PSB-100010001552151000/1200560/8067.5/1120001800×1400×1400
PSB-12001200270350970/1200632/96815/18.530002100×1600×1550
PSB-12501250354480970/1200659/100818.5/2235002200×1700×1620

参数照电子样本原样收录:Speed 与 Separation factor 的双值为变频可调范围。PSB-200 外形尺寸 700×400×465 疑似样本印刷偏小,上线前请与技术核对一次。参数表必须是 HTML 表格,不能截图。

Customization & Options

Contact parts in 304 or 316L stainless steel with polished surfaces; closed execution with nitrogen protection system; silicone or fluororubber seals for toxic, flammable and explosive duty; explosion-proof motor and lights; CIP spray cleaning system; skimming pipe for residual mother liquor; frequency converter with adjustable separation factor; feed pipe and brake options; custom production to user requirements.

FAQ

Why manual discharge — is it not slow?

For high-value crystals it is usually the opposite. Manual removal takes a few minutes per batch, needs no scraper mechanism to maintain, and never breaks the product. Where batches run large and discharge frequency becomes the bottleneck, that is the point to move to the PQG with vacuum discharge.

How does the PSB protect fragile crystals?

Nothing mechanical touches the cake. There is no scraper blade, no vacuum head and no plough, so the crystals are lifted out exactly as they were formed. Broken crystals finish in the mother liquor and are lost; on products like MSG or fine pharmaceutical intermediates that loss pays for the machine.

Can it handle toxic, flammable or explosive products?

Yes. In the closed execution the housing seals with silicone or fluororubber gaskets, a nitrogen protection system isolates the inside of the machine from outside air, and explosion-proof motor and lights are available. This combination suits solvent-wet and poisonous products.

How is the machine cleaned between products?

Two ways at once. The built-in CIP spray system washes the drum inside and out, the housing walls and the liquid collector without opening anything; and the flap-type cover lets you clean the space between housing and drum by hand where visible verification is required. Both are expected under GMP.

What sizes are available?

Eight models from 200 mm to 1250 mm drum diameter, with working volumes from 1.8 to 354 litres and batch loads from 2.5 to 480 kg. The small units run as laboratory and pilot machines; the large ones are full production. Custom production to user requirements is standard for us.

Why Jiangsu Shengli Centrifuge

Behind this machine is Jiangsu Shengli Centrifuge Manufacturing Co., Ltd.: a 20,000+ m² manufacturing plant, ISO 9001, ISO 14001 and ISO 45001 certification, CE marking, more than 30 patents and installations in over 30 countries. Rotor balancing, wear-facing and final testing are done in house, so the machine that arrives on site is the machine that was measured on the balancing machine, and the report to prove it travels with it.

Request a Quote or a Free Separation Test

Talk to our engineers with your material data in hand. Send a sample, tell us the throughput you need and the specification you have to meet, and we will come back with a measured result, a recommended model and the operating settings that produced it - not simply the largest machine in the range.

●Crystal-safe manual discharge — the cake is lifted out by hand, so no scraper or vacuum head ever breaks the crystals. Fragile, high-value solids arrive as they were formed.

●Adjustable separation factor — frequency-converter starting brings the drum up smoothly, and the set speed can be matched to each product instead of one fixed speed for everything.

●CIP spray cleaning system — a built-in spray ring washes the inner walls of the housing, the inside and outside of the drum, the liquid collector and other surfaces that cannot be reached by hand.

●No sanitation dead corners — product-contact parts are stainless steel with polished surfaces, and the flap-type housing opens so the space between housing and drum can be cleaned out completely.

●Closed execution with nitrogen blanketing — the cavity inside the housing can be isolated from outside air, with silicone or fluororubber seals and explosion-proof motor and lights for toxic or flammable duty.

●Eight sizes on one platform — 200, 300, 450, 600, 800, 1000, 1200 and 1250 mm drums, so a process developed on a small unit scales up without changing machine type.

Do you want to know more information? Please call or write to us

Are you interested in Shengli centrifuges?

Contact immediately

  • Tel:

    +86 13773239766

  • Email: 

    info@sl-centrifuge.com

  • Address:

    Minying Industrial Zone, Leyu Town, Zhangjiagang City, Jiangsu Province

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