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Top Discharge Centrifuge | Compact GMP Scraper Design

Top Discharge Centrifuge | Compact GMP Scraper Design

  • parameter:

    Basket: 600–1,200 mm / 45–280 L

  • parameter:

    Motor: 4–11 kW

  • parameter:

    Separation factor: 670–1,340

PQG flat scraper top discharge centrifuge with vacuum cake removal for tight, clean cells. GMP-ready stainless build. Request a quote today. Information about this product
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What Is a PQG Top Discharge Centrifuge?

The top discharge centrifuge is a flat plate batch filter centrifuge in which the operator lifts the cover and removes the dewatered cake from the top of the basket, either with a scraper or by vacuum suction. Slurry is fed into a perforated basket and separated under centrifugal force; the cake is then washed and spin-dried before being lifted out. Because everything is reached from above, the basket, the housing and the filter medium can all be cleaned and inspected without dismantling the machine, and a top discharge centrifuge fits into cells where there is no room for a bottom hatch or a heavy discharge system.

Working Principle

Feed. Slurry is fed into the rotating basket and distributed over the filter medium.

Separation. Liquid passes through the medium under centrifugal force while solids build up as a cake on the basket wall.

Wash. Wash liquid is applied to the cake to displace mother liquor and remove soluble impurities.

Spin-dry. The basket continues at full speed to reduce residual moisture.

5) Top discharge. The cover opens and the cake is removed from above — either scooped or scraped by hand for small batches, or lifted out by a built-in vacuum suction device on the automatic version.

Key Features

Everything reachable from above — basket, housing and filter cloth can be cleaned and inspected without removing the machine from its cell.

Compact flat plate base — small footprint and a low center of gravity, so it fits clean rooms and mezzanine installations.

Large opening cover — fast, thorough manual cleaning and quick filter-medium changes.

GMP-ready construction — 304 or 316L stainless steel, polished internal surfaces, no dead corners where product can lodge.

Vacuum cake removal available — a suction head lifts the cake off the basket wall, cutting the manual work and keeping the operator clear of the product.

Quiet, stable running — vibration-isolated flat plate base with an over-damped suspension.

Typical Applications

A PQG top discharge centrifuge is used where batches are small to medium, where cleaning between products is frequent, and where floor space is at a premium:

  • pharmaceutical intermediates· food additives· dye and pigment· fine chemicals· agricultural chemicals· vitamin and amino acid· flavor and fragrance· battery materials

Selection Guide

The choice between top discharge and bottom discharge comes down to how much automation you need and how much room you have:

CriteriaPQG top dischargeBottom discharge (LGZ)Bag lifting (PLD)
Cleaning accessExcellent — open the topGood — restricted by designGood — swap the bag
AutomationManual to semi-automaticFull PLC cycleSemi-automatic
FootprintSmallestCompactCompact
Floor penetrationNoneRequires discharge hatch belowNone
Crystal damageLow with vacuum removalScraper may break crystalsMinimal
Best suited toClean rooms and small batchesLong repetitive campaignsFragile, valuable solids

Choose the PQG top discharge centrifuge when cleaning access, footprint and installation simplicity outrank full automation. Where you run the same product in long campaigns, a bottom discharge machine pays back its automation cost quickly.

Technical Specifications

ModelBasket dia. (mm)Basket volume (L)Max speed (r/min)Max GMotor (kW)Weight (kg)
PQG600600452,0001,3404700
PQG8008001001,5001,0005.51,100
PQG10001,0001801,2008107.51,500
PQG12001,2002801,000670112,000

Customization & Options

Basket and casing in 304 or 316L; polished or Halar-lined product contact surfaces; filter cloth, sintered mesh or wedge-wire screen medium; vacuum cake removal head; explosion-proof motor for solvent duty; variable-frequency drive; CIP spray ring; mobile or fixed installation.

FAQ

What does the vacuum cake removal option do?

A suction head lowers into the basket and lifts the cake off the wall as the basket turns slowly. It replaces manual scooping, shortens discharge time, keeps the operator further from the product and avoids the crystal damage that a scraper can cause.

Can the PQG be installed at floor level without a pit?

Yes. It is a top discharge machine, so there is no hatch below the machine and no pit is needed. That makes it straightforward to install in a clean room or on a mezzanine.

Which filter medium should I choose?

Filter cloth for fast, economical filtration; sintered mesh where you need a fixed, long-life medium and finer retention; wedge-wire screen where the solids are coarse and abrasion resistance matters most. We select the medium from your particle size distribution.

Is the machine suitable for toxic products?

Yes, in the closed execution with a sealed cover and local extraction. For highly toxic products we recommend the vacuum discharge version so the operator does not have to reach into the basket.

How is the PQG cleaned between products?

Because the cover opens wide, the basket and housing are fully accessible for manual cleaning and inspection. A CIP spray ring can be fitted where automated cleaning is preferred. Validation support documentation is available for pharmaceutical users.

Why Jiangsu Shengli Centrifuge

Behind this machine is Jiangsu Shengli Centrifuge Manufacturing Co., Ltd.: a 20000 m2 manufacturing plant, ISO 9001, ISO 14001 and ISO 45001 certification, CE marking, more than 30 patents and installations in over 30 countries. Rotor balancing, wear-facing and final testing are done in house, so the machine that arrives on site is the machine that was measured on the balancing machine, and the report to prove it travels with it.

Request a Quote or a Free Separation Test

Talk to our engineers with your material data in hand. Send a sample, tell us the throughput you need and the specification you have to meet, and we will come back with a measured result, a recommended model and the operating settings that produced it - not simply the largest machine in the range.

●Everything reachable from above — basket, housing and filter cloth can be cleaned and inspected without removing the machine from its cell.

●Compact flat plate base — small footprint and a low center of gravity, so it fits clean rooms and mezzanine installations.

●Large opening cover — fast, thorough manual cleaning and quick filter-medium changes.

●GMP-ready construction — 304 or 316L stainless steel, polished internal surfaces, no dead corners where product can lodge.

●Vacuum cake removal available — a suction head lifts the cake off the basket wall, cutting the manual work and keeping the operator clear of the product.

●Quiet, stable running — vibration-isolated flat plate base with an over-damped suspension.

Do you want to know more information? Please call or write to us

Are you interested in Shengli centrifuges?

Contact immediately

  • Tel:

    +86 13773239766

  • Email: 

    info@sl-centrifuge.com

  • Address:

    Minying Industrial Zone, Leyu Town, Zhangjiagang City, Jiangsu Province

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